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Presses & setup · 2 of 6 · 1 min read

Off-contact

Start here: 1/16–1/8 inch on a manual press for T-shirts, then raise it until the screen snaps away cleanly behind the squeegee.

Off-contact is the small gap between the screen and the shirt, so the mesh snaps away right behind the squeegee. Sources disagree on the number:

SourceOff-contact for T-shirts
ScreenPrinting.com help center1/16–1/8 in, more for hoodies
Lawson (off-contact article)~1/16 in, toward 1/8 in
Lawson plastisol FAQ~1/4 in

Start low and raise it until the screen snaps away cleanly. Too little off-contact causes smearing, double images and mesh marks. Too much needs extra squeegee pressure, can distort registration and adds ink build-up. Needing a lot of off-contact is a sign of low tension (ScreenPrinting.com).

Sources for this guide (17)
  1. Printavo, Screen printing pricing
  2. Lawson Screen & Digital, Understanding off-contact printing
  3. ScreenPrinting.com, Functional off-contact
  4. ScreenPrinting.com, Sizing strategies for large shirt runs
  5. ScreenPrinting.com, Squeegee durometer and angle
  6. Chromaline, Understanding squeegee durometer
  7. ScreenPrinting.com, Everything about squeegee durometer
  8. ScreenPrintingNow, Guide to choosing a squeegee
  9. Screen Printing Magazine, Squeegee consciousness
  10. dot B, Low printing pressure: what is zero point?
  11. ScreenPrinting.com Help, How much off-contact do I need?
  12. Lawson Screen & Digital, Plastisol ink FAQ
  13. ScreenPrinting.com Help, What pallet adhesive should I use?
  14. Impressions, Troubleshooting screen printing (2018)
  15. Ink Kitchen, Why out of register? Let me count the ways
  16. ScreenPrinting.com Help, Should I push or pull a squeegee?
  17. ScreenPrinting.com Help, Squeegee blade durometer

Where sources disagree, the page says so.