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Emulsion & exposure · 7 of 7 · 1 min read

Reclaiming screens

  1. Card off as much ink as you can.
  2. Apply ink degrader or remover.
  3. Apply emulsion remover, and don’t let it dry on the screen.
  4. Pressure-wash from the shirt side, bottom up, about 12 inches away.
  5. Use haze or ghost remover if needed, dwelling up to about 3 minutes.
  6. Degrease, then dry dust-free.

Source: ScreenPrinting.com. Some ghost images won’t come out 100%. Keep ink and chemicals out of the drain; see the safety notes in Equipment tiers.

Sources for this guide (22)
  1. Davis International, Emulsions
  2. Vastex, Emulsion information
  3. Dalesway, Screen printing emulsion
  4. Murakami, Emulsion coating tips (PDF)
  5. Murakami, Successful emulsion coating
  6. Ulano, QT-750 tech data sheet
  7. Screen Printing Magazine, Stencilmaking in the age of CTS
  8. Screen Printing Magazine, An update on UV LED screen exposure (2014)
  9. ScreenPrinting.com, Compression vs. vacuum exposure units
  10. Printavo, Exposure calculator
  11. ScreenPrintingNow, How to use an exposure calculator
  12. ScreenPrinting.com, 4 steps to consistently reclaim screens
  13. Chromaline, Causes of pinholes during screen making
  14. Chromaline, Underexposed screen tech tip (PDF)
  15. Chromaline, 10 common reasons for stencil breakdown on press
  16. ScreenPrinting.com Help, How do I figure out exposure times?
  17. ScreenPrinting.com Help, Over- vs. under-exposure
  18. ScreenPrinting.com Help, Which emulsion should I use?
  19. ScreenPrinting.com Help, How long do screens need to dry?
  20. ScreenPrinting.com Help, Making a darkroom at home
  21. ScreenPrinting.com Help, Do I need a pressure washer?
  22. ScreenPrinting.com Help, How do you reclaim screens?

Ranges are starting points from these sources. When a source and your ink’s tech data sheet disagree, follow the tech data sheet.