Water-based
Water-based ink is pigment in a water and binder system. It soaks into the fiber for a soft, thin, matte hand, and it hides stray fibers on light shirts. Coverage on dark or even medium shades is weaker than plastisol (Lawson). It can dry in the screen, so keep the screen flooded, and use a water-resistant emulsion.
Cure: first all the water has to evaporate, then the ink has to reach cure temperature and hold there. ScreenPrinting.com’s help center says hold at cure temperature for at least 20 seconds, about 1:30–2:00 in a forced-air conveyor at least 6 ft long. Avient’s dryer guide treats 90 seconds or more of dwell as typical. Flashes and small conveyors without forced air struggle; ScreenPrinting.com suggests a chemical low-cure additive in that case, and you still wash-test. Check your ink’s tech data sheet.
Cleanup and waste: water or a water-based cleaner, promptly. Davis warns that water-based inks “aren’t water,” may contain solvents, and shouldn’t go down a sink, onto the ground or into the trash. See Curing.
Sources for this guide (32)
- Davis International, FAQs
- Davis International, Common issues
- Davis International, 7600 Series product bulletin (PDF)
- Wilflex (Avient), Ink curing tips (2020, PDF)
- Wilflex (Avient), Product selection guide (PDF)
- International Coatings, Low-cure additive 3804
- International Coatings, Catalyst 900 (nylon)
- Avient, Wilflex Epic Rio color mixing system
- ScreenPrinting.com Help, How do you cure water-based ink?
- Avient, Mapping your conveyor dryer (PDF)
- SPSI, Aquarius Activator ZF
- CCI, T-Charge tech sheet (PDF)
- ScreenPrinting.com, High contrast with discharge inks
- Lancer Group, NX6135 high density additive
- Impressions, The challenges of screen printing on caps
- ScreenPrinting.com, Printing with plastisol vs. water-based ink
- ScreenPrinting.com Help, Water-based vs. plastisol
- ScreenPrinting.com Help, Curing water-based ink without forced air
- Lawson Screen & Digital, Plastisol ink FAQ
- Lawson Screen & Digital, Low-cure screen printing ink
- Lawson Screen & Digital, Eliminating fibrillation
- Lawson Screen & Digital, Testing polyester for dye migration
- ScreenPrinting.com, What is dye migration?
- ScreenPrinting.com, Decoding poly white and dye blocker inks
- PIA/SPTF, Textile plastisol curing troubleshooting (PDF)
- Lancer Group, STI direct print silicone ink system (PDF)
- Northwest Graphic, Silextreme silicone ink
- Graphics Pro, Silicone simplified
- Avient, Print technique guide, 2023 (PDF)
- Avient, PAGEJ100 Crystalina tech data sheet
- International Coatings, Puff additive
- ScreenPrinting.com, 4 curing methods
Ranges are starting points from these sources. When a source and your ink’s tech data sheet disagree, follow the tech data sheet.