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Emulsion & exposure · 4 of 7 · 1 min read

Exposure units

  • Metal halide: a single strong point source with good detail. Bulbs degrade and are usually replaced every 12–24 months.
  • Fluorescent: common in startups; multipoint light can undercut fine detail.
  • UV LED: fast and low power, and the chips don’t fade the way bulbs do. Debate continues about resolution and narrow spectrum with some dual-cure emulsions. The fair advice: test with your own art and emulsion.
  • Vacuum vs. compression lids: ScreenPrinting.com recommends vacuum for halftones, CMYK, sim process and fine detail; compression is fine for many spot-color jobs.
Sources for this guide (22)
  1. Davis International, Emulsions
  2. Vastex, Emulsion information
  3. Dalesway, Screen printing emulsion
  4. Murakami, Emulsion coating tips (PDF)
  5. Murakami, Successful emulsion coating
  6. Ulano, QT-750 tech data sheet
  7. Screen Printing Magazine, Stencilmaking in the age of CTS
  8. Screen Printing Magazine, An update on UV LED screen exposure (2014)
  9. ScreenPrinting.com, Compression vs. vacuum exposure units
  10. Printavo, Exposure calculator
  11. ScreenPrintingNow, How to use an exposure calculator
  12. ScreenPrinting.com, 4 steps to consistently reclaim screens
  13. Chromaline, Causes of pinholes during screen making
  14. Chromaline, Underexposed screen tech tip (PDF)
  15. Chromaline, 10 common reasons for stencil breakdown on press
  16. ScreenPrinting.com Help, How do I figure out exposure times?
  17. ScreenPrinting.com Help, Over- vs. under-exposure
  18. ScreenPrinting.com Help, Which emulsion should I use?
  19. ScreenPrinting.com Help, How long do screens need to dry?
  20. ScreenPrinting.com Help, Making a darkroom at home
  21. ScreenPrinting.com Help, Do I need a pressure washer?
  22. ScreenPrinting.com Help, How do you reclaim screens?

Ranges are starting points from these sources. When a source and your ink’s tech data sheet disagree, follow the tech data sheet.